Semi-Automatic Batching and Feeding System

The Semi-Automatic Batching and Feeding System is a custom-developed system designed for the weighing & batching, mixing, screening, storage, and conveying of bulk materials. It is typically configured by specially combining multiple component modules—such as feeding equipment, pneumatic conveying systems, mechanical conveying equipment, metering devices, mixing equipment, screening equipment, silos/tanks, and dust removal equipment—with an intelligent electrical control system, based on the customer’s specific production process requirements. The Semi-Automatic Feeding System is a centralized feeding solution chosen by many customers after comprehensive consideration of scientific feasibility, reliability, and return on investment. The primary distinction from a fully automatic system is the incorporation of manual intervention in one or more operational steps. It can help you improve processes, increase automation levels, reduce labor and production costs, and enhance product quality and consistency. POTHCARY can provide a one-stop, customized semi-automatic batching and feeding system, covering planning, design, installation, commissioning, training, operation, acceptance, and after-sales service tailored to your actual production needs.

Product Features of the Semi-Automatic Batching and Feeding System:

• Excellent Return on Investment (ROI): For process steps where full automation incurs high costs, a combination of automated operations and traditional manual intervention is adopted to significantly reduce initial investment.

• Modern Workshop Management: Provides detailed planning and design for the entire workflow: raw material feeding -> material screening -> material storage -> material conveying -> metering & batching -> mixing -> other processes -> weighing & packaging.

• Flexible Formula Changes: Enables feeding according to different formulas with accurate metering and uniform mixing. Formulas can be flexibly altered to guarantee diverse production needs.

• Centralized Production Control: A PLC control system manages equipment operation, energy consumption control, dust recovery, and monitors noise and humidity, facilitating the orderly operation of the production workshop.

• Clean and Hygienic Workshop: The centralized dust recovery system allows for easier and faster cleaning, helping to significantly reduce dust levels and meet stringent operational standards.

1. POTHCARY specializes in the R&D and production of both fully automatic and semi-automatic handling systems for various powders, granules, and liquid materials. We possess extensive knowledge of the characteristics of many common materials and their related processing workflows. We excel at solving diverse problems encountered during the conveying, storage, gravimetric metering, mixing, and screening of materials, providing complete solutions and overall project planning, ultimately delivering a customized turnkey project built according to the client’s actual requirements.

2. To ensure product quality and reduce user operational and maintenance costs, POTHCARY self-manufactures key components including various rotary valves, blow-through rotary valves, diverter valves, flap valves, electronic weigh scales, extra-large mixing units, tubular chain conveyors, vacuum loaders, screw conveyors, vibrating screens, and stainless steel silos.